EXPERIMENT 3 : THE EFFECT OF DIFFERENT FORMULATION ON EMULSION CHARACTERISTICS

OBJECTIVES
1. To determine the effect of HLB surfactant on the emulsion stability
2. To study the effect on physical and stability of the emulsion when the different amount of emulsifying agent have been used

INTRODUCTION
            Emulsion is a 2 phase systems that thermodynamically unstable. It contains at least 2 immiscible liquid which internal phase distributed homogenously in the other liquid phase (external phase). Emulsion can be classified into oil in water emulsion (o/w) and water in oil emulsion (w/o). Emulsion is stabilizing using the emulsifying agents. The emulsifying agent can be classified into 4 types, which are hydrophilic colloid, fine solid phase, surface active agent and surfactant.
            The HLB (hydrophilic-lipophilic balance) have been used to determine the quantity and the type of surfactant need to be used to prepare a stable emulsion. Every surfactant has it own HLB range which is from 1 (lipophilic) until 20 (hydrophilic). Normally, the usage of 2 emulsifying agent will form a very stabilize emulsion preparation. The HLB value can be determine using the equation below:


APPARATUS
8 tests tube
50ml measuring cylinder
Pasture pipette and dropper
Vortex mixture machine
Weighing boats
1 set of mortar & pestle
Light microscope, Slide microscope
1 set of 5ml pipette and bulb
A 50ml beaker
A 15ml centrifugal tube
Coulter counter machine
Centrifugator
Water bath (45oC)
Freezer (4oC)

MATERIALS
Palm Oil
Arachis oil
Olive oil
Mineral oil
Span 20, Tween 80
Sudan III solution (0.5%)
ISOTON III solution
Distilled water


PROCEDURES
1.   8 tests tube is labeled and 1cm from the bottom is marked at the tests tube.
2.   4ml of oil (referred to table) and 4ml of distilled water is mixed in the test tube.

Group
Type of oils
1,2
Palm oil
3,4
Arachis oil
5,6
Olive oil
7,8
Mineral  oil




3.   Span 20 and Tween 80 is added to the mixture according to the amount given
in the table below. The mixture is mixed using the Vortex mixing machine for
about 45 seconds. The time taken for separation to occur until it reaches the 1cm
marked is recorded. The HLB value for each sample is determined.

Tube no.
1
2
3
4
5
6
7
8
Span 20 (drops)
15
12
12
6
6
3
0
0
Tween 80 (drops)
3
6
9
9
15
18
15
0
HLB value
9.67
10.73
11.34
12.44
13.17
14.09
15.00
0.00
Phase separation time (min)
>2h
>2h
>1h30min
>1h25min
>1h30min
>1h25min
28.22
3.10
Stability
Most
stable
Most stable
More
stable
Stable
More stable
Stable
Not stable
Not  stable

4.  A few drops of the Sudan III mixture is dropped into 1g of each of the emulsion formed in the weighing boats. The color dispersion is described and compared with other emulsion formulation. The emulsion is observed under the light microscope. The structure and globule size are determined and drawn to compare with other emulsion.
5.   Using wet gum method, Mineral Oil Emulsion (50g) is prepared using formulation below.

Mineral oil
Referred Table III
Acacia
6.25g
Syrup BP
5ml
Vanillin
2g
95% Ethanol
3ml
Distilled water
qs 50ml




Emulsion
Group
Mineral  oil (ml)
I
1,2
20
II
3,4
25
III
5,6
30
IV
7,8
35



6.   40g emulsion formed is placed in beaker and homogenize 2min using
homogenizer machine.
7.   2g of sample before and after been homogenized is taken out and placed in
weighing boats and labeled. Sudan III solution is dropped into emulsion. Texture,
consistency, appearance of oil and color dispersion is determined, and compared
and observed under light microscope.
8.   15g of the emulsion that have been homogenized is taken and the viscosity is
determined using the viscometer that has been calibrated using the “Spindle” LV-4
type. The sample is placed at 45oC (water bath) for about 30 minutes and at 4oC
(freezer) for 30 minutes afterward. The sample that has been exposed to
temperature cycle is then allowed to reach room temperature (10-15minutes). The
viscosity is determined afterward.

For 20 ml of mineral oil:

Reading
              Viscosity  (cP)
Average + SD
     1
       2
        3
Before temperature cycle
18.9
20.7
17.2
18.93 + 2.0422
After temperature cycle
18.2
22.1
17.6
19.30 + 3.9800
Difference (%)
1.95%

9.  5g of the emulsion that has been homogenized is placed into centrifuge tube
and is centrifuged in 4500rpm, for 10 minutes at 25oC. The separation height
produced is measured and the ratio of separation height is determined.

For 20 ml of mineral oil :

Height (mm)
Separation phase
2.6
Initial emulsion
5.6
Ratio of height
0.57



CALCULATION


Calculation of HLB values:
Ø  HLB value for Span 20                       = 8.6
Ø  HLB value for Tween 80                    = 15.0





RESULTS AND DISCUSSION
1.   What are the HLB values to form a stabile emulsion? Discuss.
          The HLB value is an indication of the solubility of the surfactant where the lower the HLB value, the more lipophilic or oil soluble the surfactant is and the higher the HLB value, the more water soluble or hydrophilic the surfactant is. Emulsifiers with HLB values ranging from 3 to 6 will produce water-in-oil emulsions which are stable. On the other hand, in order to produce oil-in-water emulsions which are stable, emulsifiers with HLB values ranging from 8 to 18 should be used. For the HLB value between 7-9, emulsifying agents normally act as wetting agent, while between 13-15, they act as detergents, and value of 15-16, they are become solubilizing agent.

          The HLB value for each tube increase from tube 1 to tube 7. For this experiment, we had use Span 20 and Tween 80 as the surfactants in the emulsion. A surfactant is used to stabilize both the oil and aqueous phase which are immiscible. They act by reducing the surface tension and decreasing the coalescence of dispersed droplets in the emulsion formed. Hence, the phase separation will occur more slowly. Span 20 has HLB value of 8.6 while tween 80 has HLB value of 15.

          We can determine the stability of an emulsion more easily from the separation phase time. Emulsion which has the longest separation phase time is the most stable emulsion. A stable emulsion contains emulsifying agents added that able to mix and stabilize the two phases well for a very long time. From our experiment, a very short time (3.10 minutes) is required to separate the two phases in test tube 8 because there is no emulsifying agents added. In test tube 7 where there is only Tween 80, emulsion that is formed is not stable as it contains shorter separation phase time (28.22 minutes). This shows that a combination of surfactants can give much better emulsifying effect than they are used alone.
The time taken for test tube 3-6 is between >1h25minutes and >1h30minutes. However, test tube 1 and 2 show the most stable emulsion, which have a phase separation time of >2h. The longer time for test tube 1 can also be explained by the hydrophobicity of span 20. Span 20 has a more hydrophobic character and a higher concentration of span 20 in test tube 1 makes it to have a longer separation time compared to the other test tube which has a lower amount of span 20.



2.  Compare the physical structures for the mineral oil emulsions formed and explain. What is the Sudan III Solution? Compare the colour dispersion in the emulsions formed and explain.

Tubes
Color dispersion
Size droplets
1
More difficult to spread



Almost size is same, near to each other, and evenly distributed
2
More difficult to spread


  
Almost size is same, near to each other, and evenly distributed
3
Difficult to spread



Almost size is same, near to each other, and evenly distributed
4
Difficult to spread



Mostly in same size, and near to each other
5
Slight easy to spread




Mostly in same size, and near to each other
6
Easy to spread






Mostly in same size, and near to each other
7
More easier to spread






Most is bigger in size, far from each other, but not uniformly distributed
8
More easier to spread






The size is irregular and the distance more far apart from each other











































































































































Before homogenization





After homogenization








Texture: coarse

Texture: smooth

Consistency: less consistent


Consistency: more consistent

Dispersion: poor dispersion
(Colour dispersion: Uneven colour distribution)
Dispersion: good dispersion
(Colour dispersion: Easily and evenly distributed)
Oily degree: more greasy

Oily degree: less greasy

Globule size: large

Globule size: small



































3.      Plot and explain:
 (i)  Graph of sample viscosity before and after temperature cycle versus different amount of Mineral Oil.
Mineral oil (ml)
Viscosity average (cP) x ± SD
Difference in viscosity (%)
Before
After
20
18.93 ±2.0422
19.30±3.9800
1.95 ± 64.36
25
1360±519.81
1180±61.64
14.17±157.60
30
3020± 96.44
6250±984.53
69.69±164.31
35
3290±17.32
13010±1326.91
119.26±194.85



          Based on the graph of sample viscosity before and after temperature cycle versus different amount of mineral oil plotted above, there are different of viscosity of the emulsions which formed when using different volume of the mineral oil.
          The linear curve of before temperature cycle shows that viscosity of emulsion which added with 35ml mineral oil is higher than the emulsion which added with 20ml, 25ml and 30ml of mineral oil. The linear curve of after temperature cycle also shows that the emulsion with higher amount of mineral oil (35ml) is more viscous if compared to the emulsion of lower amount of mineral oil (20ml, 25ml and 30ml). It is also obvious that the viscosity average all emulsions after the temperature cycle is higher than before the temperature cycle except for emulsion with 25ml where the viscosity before temperature cycle is higher than after the temperature cycle. It is shows that the viscosity average of the emulsion with 35ml mineral oil increased significantly rather than emulsion with 20ml mineral oil that only increased slightly. The emulsion with 30ml mineral oil also shows great increase in viscosity if compared to emulsion with 20ml but yet lower than emulsion with 35ml emulsion. However, emulsion with 25ml is slightly decrease
          Theoretically, an oil in water emulsion will stabilized by non-ionic emulsifying agents and will undergo phase inversion and invert to form a water in oil emulsion. This inversion occurs under a well-defined condition, such as a change in emulsifier solubility which caused by temperature effects/special interactions with other additives. During temperature cycle, an increase in temperature cause decrease in viscosity due to the increase fluidity of the emulsion. Therefore, HLB value of non-ionic surfactant decrease as it becomes more hydrophobic. In this case, non-ionic surfactant refers to mineral oil which used in emulsion formulation.
          As temperature increased, emulsions invert until reach phase inversion temperature, where the temperature of emulsifying agent is equal hydrophilic and hydrophobic tendencies. An increased temperature will cause a fall in apparent viscosity of continuous phase and increased kinetic motion of disperse droplets and emulsifying agent at oil in water interface. At low temperature, the viscosity of continuous phase will be increased and also the kinetic energy of the system will be reduced. This will reduces the rate of migration of the globules in the disperse phase. Thus, the viscosity of the emulsion should be increases after the temperature cycle. Hence, the higher viscosity average of emulsion obtained after the temperature cycle can be explained by the formation of water in oil emulsion after the inversion process. This is because the water in oil emulsion often has higher viscosity rather than oil in water emulsion.

(ii) Graph of viscosity difference (%) versus different amount of oil.


          The graph of viscosity difference of different emulsions (%) against volume of mineral oil plotted above show that the percentage of viscosity difference before and after the temperature cycle increased with the increased amount of mineral oil used in the formulation. The graph obeyed the theory that the viscosity differences before and after temperature cycle is increased as the amount of mineral oil used is increased. The apparent viscosity of the product increases as   concentration of dispersed phase increases. It means when the amount of oil globules increase in continuous phase, the viscosity of the emulsion will increase as the viscosity approaches that oil continuous phase. Therefore the graph obtained  have an increasing curve.





4.   Plot a graph of ratio of separation phase against different amount of mineral oil. Discuss.



Mineral Oil (ml)
Group
Separation phase (mm)
Initial emulsion (mm)
Ratio of Separation Phase
Average Ratio
(Average ± SD)
Emulsion I (20mL)
1
1.8
4.4
0.41
0.49 ± 0.08
2
2.6
4.6
0.57
Emulsion II (25mL)
3
3.4
5.0
0.68
0.61 ± 0.07
4
2.7
5
0.54
Emulsion III (30mL)
5
1.5
7
0.21
0.375 ± 0.165
6
         27
50
             0.54
Emulsion IV (35mL)
7
12.6
43
0.29
0.295 ± 0.005
8
14
46
0.30














             Theoretically, the ratio of separation phase will increase when the amount of oil used increases. This is because as the amount of oil increases, it exceeds the amount of oily phase which will then affect the formation of stable emulsion. So, more separation will be resulted. 
          However, based on the graph plotted, the ratio of separation phase slightly increases but drop drastically as the amount of mineral oil used increases. Hence, we can conclude that our results are not accurate due to errors occurred during experiment. The emulsion produced by using 25 mL of mineral oil supposed to have a lower ratio of separation phase compare to the 35 mL. However, it showed a highest ratio of separation phase instead of a lower ratio of separation phase. The situation is same in emulsions formed by using 20 mL and 30 mL of mineral oils. These errors may be due to the method of preparation of emulsion, that is, the wet gum method. May be some of the groups failed to produce good emulsions. This will definitely affect the stability of emulsion which will then affect the result of the experiment.
          Centrifuge is used to separate an emulsion into its aqueous phase and oily phase. After the centrifugation, the oily phase is above the aqueous phase. Ratio of separation phase indicates the stability of an emulsion. The higher the ratio of separation phase, the lower the stability of the emulsion. Therefore, a stable emulsion will have a low ratio of separation phase. Compared to a non-homogenous emulsion, a homogenous emulsion will not separate easily.


5.  What are the functions of each ingredient used? How these different ingredients affect the physical characteristics and stability of an emulsion formulation?
          Acacia is an emulsifying agent which used to increase the viscosity among the interphase of the oily and aqueous phase. Since water and oil cannot mix, acacia acts as a ‘gum’ to bind the water and oil molecule together so that they can mix. Acacia will form a thick film at oil-ater interface to act as barrier to coalescence.As we all know that acacia is a natural product, this may cause it become a good medium for the microbial growth. Thus, agent antimicrobial such as benzoic acid 0.1% is added to stabilize the emulsion from microbial growth. It is different from the surfactant which reduce the surface tension.
          Vanillin acts as flavoring agent which increases the taste of emulsion and be more accepted by patients.
          Syrup acts as sweetening agent to mask the non-palatable taste of the mineral oil in order to increase patients’ compliance. Syrup may also acts viscosity-enhancing agents to increase the viscosity of the emulsion and ease of pour ability. However, we should take into account the quantity of syrup being used. The quantity of syrup is limited to avoid rheological problem and physical properties of the emulsion. This is to avoid the rheological problem in which the emulsion is maybe hard to pour out from the container and some of it may remain and form a layer surrounding the container wall.
          Alcohol is preservative which used to prevent microbial growth because of the presence
of water, syrup and acacia which may enhance the development of microorganism in the oil in this emulsion.
          Distilled water function as aqueous phase (continuous phase) in oil-in-water emulsion.
          Mineral oil form the dispersed phase in the oil in water emulsion (o/w emulsion). Some of the oil been used are different in color and this may give rise to different coloration of the emulsion we obtained. Furthermore, the oil such as palm oil has anti-oxidant properties which increase the chemical stability of the emulsion. By the way , if increase the quantity of oil exceed the quantity of water in aqueous phase will cause phase inversion. It is also the same for the quantity of water if exceed the quantity of oil will cause the same problem to occur.
          In this experiment, the different composition of mineral oil used affects the physical properties and stability of the emulsion. The stable range for disperse phase is 30-60%. If the disperse phase approaches or exceeds 74% phase inversion may occur. Oil in water emulsion will be produced if the amount of distilled water used is in excess compared to the oil used while water in oil emulsion is produced if the amount of oil used is in excess. Viscosity will increase in addition of more dispersed phase up to a certain point. But decrease in stability after that point. Besides ,phase inversion may also occur with addition of substances that can alter the solubility of emulsifying agent. The most stable emulsion is when the contact angle of immersed particles is 90◦.




CONCLUSION
          Viscosity of emulsion increases as amount of mineral oil increases. So, the emulsion’s stability is reduced.
          The combination of emulsifying agents produce a more stable emulsion than the use of single agent.

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